How We Manufacture
Our Modular Journey is all about Quality, Efficiency & Transparency.
Client Connection
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Book a factory tour or online consultation
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Learn about the Project
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Define goals and site details
- Elaborate a Brief for the Design team
Design & Costing
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Prepare a simple layout to understand site constraints.
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Prepare a schematic Design
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Prepare floorpans and cost estimates.
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Finalise layout and finishes
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Update project costs
Planning & Documentation
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Contract
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Revise council documents
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Coordinate external reports
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Prepare construction-ready plans
Manufacturing & Installation
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Build in Factory
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Weekly walkthroughs and site supervision
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Prepare off site works
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Off site installation
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Project handover
What Lean Manufacturing means to Us
At ModnPods, lean manufacturing isn't just a methodology, it's the backbone of our commitment to delivering high-quality, sustainable modular solutions efficiently. By embedding lean principles into every facet of our operations, we've transformed traditional construction challenges into opportunities for innovation and excellence. Lean manufacturing is about maximising value while minimising waste. For ModnPods, this translates to:
Client-Centric Design
We begin by deeply understanding our clients needs—be it cost-effectiveness, rapid deployment, or environmental sustainability—and tailor our processes to meet these values.
Streamlined Production Flow
Our state-of-the-art 6,300m² Arundel facility operates on a meticulously planned production line, ensuring each pod progresses through stages seamlessly, reducing build times by up to 70%.
Just-in-time Manufacturing
By producing Pods in response to actual demand, we minimise inventory costs and ensure timely delivery, aligning production schedules closely with project timelines.
Continuous Improvement (Kaizen)
We foster a culture of ongoing enhancement, regularly reviewing our processes and incorporating feedback to refine our operations continually.
Efficient Tools & Techniques
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5S System
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Kanban Scheduling
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Standardised Work procedures
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Poka-Yoke (Error Proofing)
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Visual Management
